2 Ton/Day Black Engine Oil Distillation/Base Oil Refinery
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- Model NO.: JZC
- Application: Lubricant Oil, Engine Oil
- Folw Rate: 2~20 T/Day
- Weight(T): 2.2~8
- Temperature Range: 80~580
- Trademark: NAKIN
- Specification: CE/ISO9001/
- HS Code: 8421299090
- Certification: ISO9001, CE
- Voltage: 380V
- Size ( L* W* H): According to The Model
- Working Pressure(MPa): <0.3
- Features: High Efficiency, Environment Friendly
- Transport Package: Wooden Case
- Origin: Chongqing, China(Mainland)
Waste oil usually collected from machinery, vehicles, ships etc. which color is black and very dirty. Because the waste oil contains too much contamination, including non-hydrocarbon, alkene, polycyclic aromatic hydrocarbon, metal hydronium, impurities, metal particles, asphaltene and colloid etc. thereby it is harmful for the lubricating system and car engine etc, waste oil lost it's control friction which have to be replaced.
Transitional way to recycling the waste oil is by acid way, which will produces much waste sludge, bad smell, non-friendly environment, and the produced base oil is not purity, and it is easily oxidized. Many countries forbid the acid way.
So our company researches the new waste oil vacuum distilling machine (JZC waste oil distillation machine), it is special for distilling and regenerating the black waste lube oil, including waste engine oil, lube oil, hydraulic oil, gear oil, dirty diesel oil, mixed oils etc. This equipment adopts physicochemical way to polymerize, passivity, absorb, eliminate impurities and harmful contaminations. JZC waste oil distillation machine heat the waste oil to (from 110ºC to 350ºC) different temperature under high vacuum condition, making Hydrocarbon molecules break out, and re-order combination, forming diesel oil, lubricating base oil etc. JZC machine is very suitable for the small oil refinery company, also for the small oil company who want to make the oil by self.
1. There are optional ways to heat the oil, like the boiler way by using fuel, natural gas or coal. Also, if machine is small capacity, we can use the electric heating way.
2. By using the high vacuum distilling way, so the distilling temperature is low, energy saving and safety.
3. Using the special chemicals to catalyze the waste oil, which makes sure the final diesel oil, gasoline oil and base oil are good anti-oxidation with good color, there is no bad odor. The final oil can be storage for one year without color change and odor change.
4. Oil cooler system adopts the SS304, which has the good heating exchange function, long life time.
5. Environmental friendly, there is only 5-8% of the oil residual under the distilling kettle, which can be use as the boiler heavy fuel, so there is no pollution.
6. The final oil is high purity; gasoline/diesel oil and lube base oil be loaded in different oil tanks.
7. Machine design life is 10 years, long working life time.
8. Easy operation, only 1 or 2 workers can operate the machine.
Step 1: Heat the oil to 80ºC-110ºC at 0.098Mpa vacuum to get water and some light fractions separated.
Step 2: The temperature keeps rising up to 120ºC-210ºC at 500Pa vacuum to get gasoline oil, diesel oil.
Step 3: The temperature keeps rising up to 220ºC-290ºC at 300Pa vacuum to get the SN100 base oil.
Step 4: The temperature keeps rising up to 300ºC-350ºC at 200Pa vacuum to get the SN150 base oil.
Step 5: For the base oil SN100 and SN150, usually the color is good, if you need get more light color, we can pump the oil to the decolorize tank by adding the 2-3% clay, mixed and heated to 120ºC, then filtering by the press filter machine to get more better color base oil.
|Index||Unit||JZC-2||JZC-5||JZC -10||JZC -20|
|Capacity||Ton / day (24 hours)||2||5||10||20|
|Recovery ratio||%||Above 85%|
|Working pressure||MPa||≤ 0.4|
|Working vacuum||MPa||-0.08 ~ -0.0998|
|Working Noise||dB (A)||75|
|Power supply||V||380v, 50hz, 3Phase (option)|
|Heating way||Electric-Heater or boiler ( fuel, natural gas or coal)||Boiler (Fuel, natural gas or coal)|
|Pump Motor Power||kW||15||25||45||60|
|Final products||Ratio Percentages||Distillation temperature||Vacuum Value|
|Gasoline and diesel||8%||120-210||500Pa|
|Light base oil||40%||220ºC-290ºC||300Pa|
|Heavy base oil (Viscosity ≥SN150 )||45%||300ºC-350ºC||200Pa|
1.what ability we have?
mature technologies and skillful workmanship (we control every single manufacturing process and make sure
it will be done perfectly in our factory with the lowest cost with the best quality assurance). products quality guarantee and about 30 days free train(competitors cant spend much time in you factory,stay long you will find many problems about their machine)
2.How to deal with the residue?
The final residue is semi solid and can be processed for manufacturing asphalt, or briquette for burn, or blend
with oil to make off-speck heavy fuel oil or to make greases for slow moving machineries.
3.Why we need to add the catalyst?
Catalyst will keep the recycled oil stabilization, avoiding the recycled oil oxidate and color change back to black. So the recycled oil from our machine will keep yellow at least half one year or one year.
4.Why the machine need work under vacuum condition?
The machine work under negative pressure, the boiling rage of the used oil is lower under high vacuum
condition, if without vacuum unit, the oil will crack when temperature up to 420-450 degree( and the oil will
become to diesel when temperature is 450 degree)
Packaging & Shipping:
Wooden case Suitable for sea transportation and air transportation
Our products list as following:
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Double stages insulating oil purifier,oil treatment,oil purification
Mobile/trailer type transformer oil treatment,oil filtration mnachine
Air dryer for dring electric equipments
Turbine oil purifier,oil treatment
Coalescence and separating oil filter,oil purifier machine
Lubricating oil purifier/hydraulic oil purification
Phosphate ester fire-resistant oil purifier, oil filtration machine
Engine oil regeneration system, waste oil recycling
Transformer oil regeneration device,oil pruifier
Plate pressure oil filter, oil purifier machine
Portable oil piurifier,oil filtering,oil filter
BDV oil tester,insulating oil dielectric strength tester
Oil moisture sensor,water content tester